Optimization of the polymer coating unit's operation using CyberStudio software
CHEMICALS
Objective: Optimize the operation of the polymer coating unit using CyberStudio software
Tasks:
Solution
Creating mathematical models using CyberStudio software
Results
The recommendation system will determine the achieved coating thickness based on a given set of input data
Tasks:
- Multiple calculations of the finite element model for strip coating on the paint coating unit using the ANSYS software suite
- Developing a mathematical model for strip coating on the paint coating unit in CyberStudio software
- Training the mathematical model based on the results of multiple calculations from the finite element model
- Developing an optimization model for the strip coating process in CyberStudio software
- Creating a recommender system aimed at optimizing paint consumption and roller rotation speed in order to achieve the desired coating thickness in CyberStudio software, based on the optimization model
- Integrating specialized CyberStudio software into the client's infrastructure
Solution
Creating mathematical models using CyberStudio software
Results
- Mathematical model of the coating application process on the strip
- Optimization model (in CyberStudio software) based on multiple calculations from the mathematical model
- Recommendation system (in CyberStudio software) based on the optimization model, which determines the coating thickness based on a given set of input data
The recommendation system will determine the achieved coating thickness based on a given set of input data
Optimization of the chemical equipment operation
CHEMICALS
Objective: Optimization of the production of methylene chloride based on CyberPhysics solutions
Tasks:
Solution
Development and training of a mathematical model based on selected inputs and outputs in CyberStudio software
Results
Tasks:
- Data analysis
- Development and training of a surrogate model
- Detection of extreme deviations in the operation modes of key components
- Preparation of recommendations based on the analysis of dependencies and model data
Solution
Development and training of a mathematical model based on selected inputs and outputs in CyberStudio software
Results
- Increased productivity
- Improved product quality
- Achieving >38 tons within 40% of the specified period (1 year) instead of 13%
- Increase in the proportion of dichloromethane content in the mixture from 50% to 65%
Predictive diagnostics of technical condition and operating modes optimization of the vacuum crystallization equipment
CHEMICALS
Objective: Process optimization for elimination unfavorable operating conditions of the equipment
Tasks:
Solution
CyberStudio software with mathematical models of equipment and processes
Results
Tasks:
- Automatic processing of large amounts of data characterizing the technical condition of the equipment
- Automatic detection of possible defects
- Automatic detection of critical operating modes equipment
- Ensuring the possibility of timely planning equipment repair
- Centrifugal pumps
- Screw pumps
- Vacuum crystallizers
- Steam jets
- Capacitors
- Heat exchangers
- Pulp dividers
- Capacities
- Hydrocyclones
- Mold pumps
- Thickeners
- Propeller pumps
- Centrifuges
- Vacuum pumps
- Belt conveyors
Solution
CyberStudio software with mathematical models of equipment and processes
Results
- Minimization of production losses from unscheduled technical downtime
- Automatic detection of equipment faults
- Automatic calculation of the technical condition index equipment and systems
- Process optimization
