Software testing CyberStudio software product for predictive analytics of gas turbines GTES-25PA
MINING
Objective: Implement a system of predictive diagnostics with the development of dynamic mathematical models for predicting the technical condition of roller presses
Tasks:
Solution
Building a hybrid model based on vibration analysis and predictive models
Results
Tasks:
- Identification of defects in the rolling bearings of the unit
- Identification of defects in gear pairs of the unit drive reducer
- Identification of defects in the actuator (violation of the integrity of the shafts)
- Forecasting the development of identified defects
- Forecasting the operating time until the unit breaks down in the absence of repair measures
Solution
Building a hybrid model based on vibration analysis and predictive models
Results
- Early diagnosis of critical failure
- Recommendations for elimination and prevention of defects
- Reduced equipment maintenance costs
Effects
- 80% fewer accidents — from dozens to units of emergency shutdowns per year
- Prevention of a shutdown and shortage of 3,600 tons of products
- Savings on average from $30 000 million from the prevention of one emergency shutdown (Not including the cost of repairing equipment)
Predictive diagnostics of technical condition and operating modes optimization of the vacuum crystallization equipment
MINING
Objective: Process optimization for elimination unfavorable operating conditions of the equipment
Tasks:
Solution
CyberStudio software with mathematical models of equipment and processes
Results
Tasks:
- Automatic processing of large amounts of data characterizing the technical condition of the equipment
- Automatic detection of possible defects
- Automatic detection of critical operating modes equipment
- Ensuring the possibility of timely planning equipment repair
- Centrifugal pumps
- Screw pumps
- Vacuum crystallizers
- Steam jets
- Capacitors
- Heat exchangers
- Pulp dividers
- Capacities
- Hydrocyclones
- Mold pumps
- Thickeners
- Propeller pumps
- Centrifuges
- Vacuum pumps
- Belt conveyors
Solution
CyberStudio software with mathematical models of equipment and processes
Results
- Minimization of production losses from unscheduled technical downtime
- Automatic detection of equipment faults
- Automatic calculation of the technical condition index equipment and systems
- Process optimization
